Basic Info.
Customized
Non-Customized
Certification
CE, ISO9001
Processing Types
Automatic Metal Casting
After-Sales Service
Rovided: Field Installation, Commissioning
Transport Package
Export Standard Wooden Case
Product Description
In low pressure casting process molten metal is filled directly from the holding or casting furnace into the die or sand mold from below, with low turbulence and with an absolutely controlled filled casting process.
Low pressure die casting machines for brass for the casting of sanitary fittings, faucets, water meter or valve bodies.
To fulfill the different capacity requirements, a full range of machines with one or two manipulators and one, two or three riser tubes can be supplied. We deliver a freely programmable Siemens control.
No foundations or platforms are required for the setting of the machine
Advanages:
1. Cost-efficient production
1.1. Multiple dies
1.2. Reduced melting loss
1.3. Increased yield (less circulating material)
1.4. One-man operation
1.5. Cost savings in subsequent stages of manufacture
1.6. For robot grinding low pressure die casting is a must
2. Humanization of the workstation
2.1. Ergonomic design of the workstation
2.2. Minimizing of smoke, heat, noise and danger of accidents
3. High quality castings and high-precision repeatability
3.1. Automated casting
3.2. Oxide inclusions in the casting are prevented by feeding metal from inside the melt through the riser tube
II: EQUIPMENT STRUCTURE
The equipment consisting of main components:
- Manipulator
- Casting device
- Induction furnace
- Unloading device
- Blackwash bath
- Die cleaning device
- Crane
- Hydraulic and drives system
- Pneumatic system
- Riser tube heating system
- Control system
- Other options are available on request
| III: TECHNICAL PARAMETERS |
| 1 | BASIC EQUIPMENT | ONE MANIPULATOR | TWO MANIPULTORS |
| 1.1 | INDUCTION FORNACE | | |
| | CHANNEL INDUCTION FURNACE | 3 INDUCTORS | 3 INDUCTORS |
| | CAPACITY | 1800 KG | 1800KG |
| | MELTING CAPACITY | 350 KG/H | 520 KG/H |
| | POWER COSUMPTION | 3*35 KW | 2*80 KW |
| | POWER CONSUMTION @ TEMEPRATURE HOLDING 950ºC | 35KW | 35KW |
| | Max.Temp. of Furnace | 1250ºC | 1250ºC |
| 1.2 | MANIPULATOR | 1, LINEAR GUILDING | 2, ROTARY |
| | Max. Speed of Manipulator(S) | 20 meters/min. | 35° / Sec. |
| 1.3 | HYDRAULIC AGGREGATE | SERVO MOTOR: 1* 7.5KW | SERVO MOTOR: 2*7.5KW |
| | OIL | Ethylene glycol | |
| | CYLINDRES | Graphite: 63*100*2 sets
Rotary: 63*215*1 set
Lifting: 63*250*1 set
Die Closing: 50*372*1 set
Stroke: 32*50*2 sets | |
| | NOMINAL WORKING PRESSURE | 8MPa | |
| | HYDRAULIC OIL TEMPERATURE | ≤52 ºC | |
| 1.4 | WATER DISTRIBUTION UNIT | | |
| | Cooling water for furnace coils, graphite bath and hydraulic system | | |
| | PH value | 7~8.5 | |
| | Water Pressure | 3-5 bar | |
| | Water temperature | 20±2 ºC | |
| | Water Flow | ≥15L/Min ≤80L/Min | |
| 1.5 | AIR PRESSURE UNIT | | |
| | Compressed air for die cleaning, pnematic valves, furnace cleaning, casting and security valves etc. | | |
| | Compressed air pressure | 0.6Mpa | |
| | Compressed air consumption | 15/H | |
| | | | |
| 1.6 | DRIVE UNIT | | |
| | SERVO MOTOR: | 1* 7.5KW | |
| 1.7 | FURNACE COVER | | |
| | 1 RISER TUBE FLANGE | | |
| | 2 PROTECTION TUBES FOR THERMOCOUPLES | | |
| | 1 RISER TUBE | | |
| | 1 CERAMIC SEALING | | |
| | 1 CHARGING TUBE AND COVER FOR MANUALLY OPENING | | |
| | | | |
| 1.8 | GRAPHITE BATH | 1 | 1 |
| | Temperature controlled coating bath, SS316L material
|
| 1.9 | GAS BURNER | | |
| | Gas burner mounted on the furnace cover for riser tube heating and pre-heating. |
| 1.1 | CONTROL AND POWER CABINET | | |
| | PLC CONTROL | Siemens S7/300 | |
| | HMI (TOUCH SCREEN) | 1 | |
| | OUTER DIMENTIONS (L*W*H ) | 1200*500*1800mm | |
| 1.12 | REMOTE SYSTEM | | |
| | PC via Team Viewer and Internet connected |
| 2 | MAIN OPTIONS | ONE MANIPULATOR LD5540-D | TWO MANIPULTORS LD5540-S |
| 2.1 | PIECE REMOVAL UNIT | | |
| | Automatically removal unit, equipped with a receiving car to transport the castings to storage trolley directly. | 1 | 1 |
| 2.2 | SHOT BLASTING DEVICE | | |
| | Copper powder blasting for dies cleaning; | 1 | 1 |
| 2.3 | FILTER AND SUCTION UNIT FOR CASTING VALVE | | |
| | For zinc oxid dust suction to cleaning furnace
|
| 2.4 | CRANE WITH ELECTRIC HOIST | 500 KG | 500KG |
| 2.5 | PNEUMATIC OPENING OF THE CORE INSERTING WINDOW | | |
| | Automatically opening by a pneumatic cylinder; Manually closing after core setting is finished. |
| 3 | ELECTRICAL OPTIONS | ONE MANIPULATOR LD5540-D | TWO MANIPULTORS LD5540-S |
| | | | |
| 3.1 | EMERGENCY POWER CONTACTOR | 1 | |
| | With emergency stop buttons; for security purpose: there is automatic locked doors and complete fence unit. | | |
| 3.2 | SPECIAL CABLES | 10 M | |
| | | | |
| 4 | DIE OPTIONS | ONE MANIPULATOR LD5540-D | TWO MANIPULTORS LD5540-S |
| 4.1 | DIE FLANGES | | |
| 4.2 | TEMPERATURE MEASURMENT OF THE DIES | PID control | |
| 4.3 | TEMPERATURE MEASURMENT GRAPHITE BATH | PID control | |
| 4.4 | PUMP CIRCUIT FOR CONTINUOUS CLEANING OF THE GRAPHITE BATH | | |
| 4.5 | Max. Die Dimensions | 550*400mm | |
| 4.6 | Max. Die Thickness | 2-70mm | |
| 4.7 | Max. Die Opening stroke | 370mm | |
| 4.8 | Max. Die Weight | 200KG | |
| 4.9 | Max. force of die closing | 1500KG | |
| 4.1 | Max. force of ejector | 500KG | |
| 4.11 | Max. die ejector stroke | 50mm | |
| 5 | HEATING GAS OPTIONS | ONE MANIPULATOR LD5540-D | TWO MANIPULTORS LD5540-S |
| 5.1 | Propane Pressure | 0.5 bar | |
| 5.2 | Propane flow | 0.225 m3 / h | |
| 6 | UTILITIES OPTIONS | ONE MANIPULATOR LD5540-D | TWO MANIPULTORS LD5540-S |
| 6.1 | Equipment Size: L*W*H | 6500*6000*3400mm | 7000*7000*3687mm |
| 6.2 | Total Weight | 13T | |
| 6.3 | Total Power | 125KW | 180KW |
| 6.4 | Operating Voltage | 380V | 380V |
| III: TECHNICAL PARAMETERS |
| 1 | BASIC EQUIPMENT | ONE MANIPULATOR | TWO MANIPULTORS |
| 1.1 | INDUCTION FORNACE | | |
| | CHANNEL INDUCTION FURNACE | 3 INDUCTORS | 3 INDUCTORS |
| | CAPACITY | 1800 KG | 1800KG |
| | MELTING CAPACITY | 350 KG/H | 520 KG/H |
| | POWER COSUMPTION | 3*35 KW | 2*80 KW |
| | POWER CONSUMTION @ TEMEPRATURE HOLDING 950ºC | 35KW | 35KW |
| | Max.Temp. of Furnace | 1250ºC | 1250ºC |
| 1.2 | MANIPULATOR | 1, LINEAR GUILDING | 2, ROTARY |
| | Max. Speed of Manipulator(S) | 20 meters/min. | 35° / Sec. |
| 1.3 | HYDRAULIC AGGREGATE | SERVO MOTOR: 1* 7.5KW | SERVO MOTOR: 2*7.5KW |
| | OIL | Ethylene glycol | |
| | CYLINDRES | Graphite: 63*100*2 sets
Rotary: 63*215*1 set
Lifting: 63*250*1 set
Die Closing: 50*372*1 set
Stroke: 32*50*2 sets | |
| | NOMINAL WORKING PRESSURE | 8MPa | |
| | HYDRAULIC OIL TEMPERATURE | ≤52 ºC | |
| 1.4 | WATER DISTRIBUTION UNIT | | |
| | Cooling water for furnace coils, graphite bath and hydraulic system | | |
| | PH value | 7~8.5 | |
| | Water Pressure | 3-5 bar | |
| | Water temperature | 20±2 ºC | |
| | Water Flow | ≥15L/Min ≤80L/Min | |
| 1.5 | AIR PRESSURE UNIT | | |
| | Compressed air for die cleaning, pnematic valves, furnace cleaning, casting and security valves etc. | | |
| | Compressed air pressure | 0.6Mpa | |
| | Compressed air consumption | 15/H | |
| | | | |
| 1.6 | DRIVE UNIT | | |
| | SERVO MOTOR: | 1* 7.5KW | |
| 1.7 | FURNACE COVER | | |
| | 1 RISER TUBE FLANGE | | |
| | 2 PROTECTION TUBES FOR THERMOCOUPLES | | |
| | 1 RISER TUBE | | |
| | 1 CERAMIC SEALING | | |
| | 1 CHARGING TUBE AND COVER FOR MANUALLY OPENING | | |
| | | | |
| 1.8 | GRAPHITE BATH | 1 | 1 |
| | Temperature controlled coating bath, SS316L material
|
| 1.9 | GAS BURNER | | |
| | Gas burner mounted on the furnace cover for riser tube heating and pre-heating. |
| 1.1 | CONTROL AND POWER CABINET | | |
| | PLC CONTROL | Siemens S7/300 | |
| | HMI (TOUCH SCREEN) | 1 | |
| | OUTER DIMENTIONS (L*W*H ) | 1200*500*1800mm | |
| 1.12 | REMOTE SYSTEM | | |
| | PC via Team Viewer and Internet connected |
| 2 | MAIN OPTIONS | ONE MANIPULATOR LD5540-D | TWO MANIPULTORS LD5540-S |
| 2.1 | PIECE REMOVAL UNIT | | |
| | Automatically removal unit, equipped with a receiving car to transport the castings to storage trolley directly. | 1 | 1 |
| 2.2 | SHOT BLASTING DEVICE | | |
| | Copper powder blasting for dies cleaning; | 1 | 1 |
| 2.3 | FILTER AND SUCTION UNIT FOR CASTING VALVE | | |
| | For zinc oxid dust suction to cleaning furnace
|
| 2.4 | CRANE WITH ELECTRIC HOIST | 500 KG | 500KG |
| 2.5 | PNEUMATIC OPENING OF THE CORE INSERTING WINDOW | | |
| | Automatically opening by a pneumatic cylinder; Manually closing after core setting is finished. |
| 3 | ELECTRICAL OPTIONS | ONE MANIPULATOR LD5540-D | TWO MANIPULTORS LD5540-S |
| | | | |
| 3.1 | EMERGENCY POWER CONTACTOR | 1 | |
| | With emergency stop buttons; for security purpose: there is automatic locked doors and complete fence unit. | | |
| 3.2 | SPECIAL CABLES | 10 M | |
| | | | |
| 4 | DIE OPTIONS | ONE MANIPULATOR LD5540-D | TWO MANIPULTORS LD5540-S |
| 4.1 | DIE FLANGES | | |
| 4.2 | TEMPERATURE MEASURMENT OF THE DIES | PID control | |
| 4.3 | TEMPERATURE MEASURMENT GRAPHITE BATH | PID control | |
| 4.4 | PUMP CIRCUIT FOR CONTINUOUS CLEANING OF THE GRAPHITE BATH | | |
| 4.5 | Max. Die Dimensions | 550*400mm | |
| 4.6 | Max. Die Thickness | 2-70mm | |
| 4.7 | Max. Die Opening stroke | 370mm | |
| 4.8 | Max. Die Weight | 200KG | |
| 4.9 | Max. force of die closing | 1500KG | |
| 4.1 | Max. force of ejector | 500KG | |
| 4.11 | Max. die ejector stroke | 50mm | |
| 5 | HEATING GAS OPTIONS | ONE MANIPULATOR LD5540-D | TWO MANIPULTORS LD5540-S |
| 5.1 | Propane Pressure | 0.5 bar | |
| 5.2 | Propane flow | 0.225 m3 / h | |
| 6 | UTILITIES OPTIONS | ONE MANIPULATOR LD5540-D | TWO MANIPULTORS LD5540-S |
| 6.1 | Equipment Size: L*W*H | 6500*6000*3400mm | 7000*7000*3687mm |
| 6.2 | Total Weight | 13T | |
| 6.3 | Total Power | 125KW | 180KW |
| 6.4 | Operating Voltage | 380V | 380V |
Address:
No. 36, Qingxi Road, Jimei Dist, Xiamen, Fujian, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery
Management System Certification:
ISO 9000
Company Introduction:
Xiamen Dingzhu Intelligent Equipment Co., Ltd is a comprehensive enterprise intelligent equipment manufacturing, processing, sales, maintenance and technology research and development. Leading in design and manufacture of automatically equipment for sanitary ware, bathroom fixtures and metal steel products industries. We provide automatic Low Pressure Die Casting machine (LPDC), Gravity Die Casting Machine, Sand Core Shooting Machine, Robotic Cell Grinding and Polishing Machines.
Dingzhu serves the manufacturing industries with total solutions of intelligent production management system, innovative production technologies and the eco-friendly renovation plan. We know how to transfer the technology to end users.
Dingzhu′s young and professional engineers focus on innovative technology research and development, strive to create the Dingzhu be a famous brand in worldwide. We have obtained patents of innovation and practical application in products for the Low Pressure Die Casting Machine, Auto Grinding and Polishing Equipment. The company′s strong scientific and technological strength and rich professional experience, from design to installation operations, are constantly improving, with good reputation and quality service by the majority of users and well-know enterprises.
